Rack Supported WarehousesExploring Heavy Duty Pallet Racking Systems for Efficient Warehouse Storage | Toros Engineering

Toros Engineering
3 min readFeb 22, 2024

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In the dynamic world of logistics and supply chain management, efficient warehouse storage solutions play a pivotal role in ensuring smooth operations and optimal space utilization. Heavy duty pallet racking systems are a cornerstone in modern warehousing, providing robust storage solutions that enhance organization and accessibility. In this article, we will delve into various types of heavy duty pallet racking systems, with a special focus on Rack Supported Warehouses.

Heavy Duty Pallet Rack with Decking Panel- Toros Engineering

Selective Pallet Racking:

Selective pallet racking is a widely used system that allows for easy access to every pallet stored. It features adjustable beams and uprights, making it highly versatile for warehouses with diverse product sizes and turnover rates. Selective pallet racking is an excellent choice for businesses that require quick and direct access to their inventory.

Drive-In and Drive-Through Racking:

Drive-in and drive-through racking systems maximize storage capacity by allowing forklifts to drive directly into the rack system. In drive-in systems, forklifts enter from one side, whereas drive-through systems have entry points on both sides. These systems are ideal for storing large quantities of the same SKU (Stock Keeping Unit) and are especially useful in cold storage applications.

Push Back Pallet Racking:

Push back pallet racking is a high-density storage solution that utilizes inclined rails and nested carts. Pallets are loaded from the front, and the next pallet pushes the previous one backward upon loading. This Last-In, First-Out (LIFO) system optimizes storage space while maintaining accessibility to multiple SKUs.

Pallet Flow Racking:

Pallet flow racking operates on a First-In, First-Out (FIFO) basis and is suitable for high-density storage of perishable goods with expiration dates. Pallets are loaded at one end and glide down inclined rollers or wheels to the picking face, ensuring efficient stock rotation and minimizing the risk of product obsolescence.

Cantilever Racking:

Cantilever racking is designed for the storage of long and bulky items such as lumber, pipes, or furniture. The open-front structure allows for easy loading and unloading, making it an ideal solution for warehouses dealing with irregularly shaped products.

Now, let’s shift our focus to the concept of Rack Supported Warehouses.

Rack Supported Warehouses- Toros Engineering

Rack Supported Warehouses:

A rack-supported warehouse is a unique storage solution where the racking system itself serves as the structural support for the building. This design eliminates the need for traditional building columns, maximizing storage space and height. Rack supported warehouses are particularly beneficial for businesses with high-density storage requirements.

Structural Advantages:

Rack-supported warehouses provide structural advantages by integrating the racking system into the building’s frame. This design allows for greater vertical storage capacity and eliminates the need for interior columns, creating unobstructed storage space.

Space Optimization:

The elimination of interior columns in rack supported warehouses results in a more efficient use of available space. This is especially advantageous for businesses dealing with a large volume of inventory and aiming to maximize their storage capacity.

Cost-Efficiency:

While the initial construction costs of rack-supported warehouses may be slightly higher, the long-term benefits often outweigh the investment. The increased storage capacity and improved space utilization can lead to significant operational cost savings over time.

Flexibility and Adaptability:

Rack-supported warehouses are highly adaptable to various storage needs. The modular nature of pallet racking systems allows for easy reconfiguration to accommodate changes in inventory, ensuring that the warehouse can evolve with the business.

Conclusion:

In the fast-paced world of warehouse management, choosing the right pallet racking system is crucial for optimizing storage efficiency. The various types of heavy duty pallet racking systems, from selective racking to rack-supported warehouses, offer businesses a range of options to meet their specific needs. Whether prioritizing accessibility, high-density storage, or structural efficiency, the careful selection of a pallet racking system can contribute significantly to the overall success of a warehouse operation.

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Toros Engineering
Toros Engineering

Written by Toros Engineering

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